Register Login

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5

We recently carried out welding repairs to a 2003 Mk2.5 Angels model belonging to a customer in Birmingham.  Although the car was in good condition mechanically and was not a high mileage car, the usual rust problems (and a few more besides) meant that it needed quite a bit of work...

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 1

The sills were rusted right through and would obviously fail an MOT test.

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 2

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 3

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 4

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 5

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 6

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 7

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 8

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 9

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 10The scissor lift is excellent for making a comfortable working height

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 11

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 12

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 13

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 14

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 15

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 16

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 17

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 18

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 19

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 20

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 21

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 22

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 23

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 24

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 25

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 26

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 27

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 28

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 29

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 30

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 31

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 32

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 33

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 34

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 35

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 36

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 37

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 38

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 39

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 40

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 41

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 42

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 43

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 44Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 45

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 46

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 47

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 48

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 49

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 50

Replacing Sills, Front Chassis Rails and Rear Wheel Arches on a Mk2.5 – step 51This car also had new front wings fitted, which I have not shown in the photos and of course we spent a few hours injecting the newly repaired sills and wheel-arches, floor-pans, etc. with hot "Waxoyl" corrosion protection. (Unfortunately I forgot to photograph this bit, I'll try and remember for next time!).

If you would like us to quote you for carrying out this repair on your car, please contact us on 01977 233555 or email us at info@mx5city.com

BACK TO ARTICLES